Aero-Mach TCO

Static Dischargers for Piston and Turbine Aircraft

Aircraft Static Discharger Manufacturing You Can Trust

Aero-Mach TCO specializes in the design and manufacturing of static dischargers used on piston and turbine aircraft.

As part of the Aero-Mach family of companies, Aero-Mach TCO provides rigorously tested static discharge products trusted for their reliability, performance and FAA credentials.

  • Unrivaled Expertise

    With decades of experience manufacturing aircraft static dischargers, TCO delivers proven solutions to aircraft manufacturers, suppliers, operators, and maintenance organizations worldwide.

  • AS9100-Certified Quality

    Our AS9100-certified quality management system supports consistent manufacturing, documented processes, rigorous traceability, and continuous improvement throughout our operations.

  • Engineered Performance

    TCO static dischargers are designed to provide reliable electrostatic discharge, reduce radio-frequency interference, and support dependable aircraft communications and navigation performance.

  • Industry Compliance

    TCO is qualified to manufacture static dischargers in accordance with MIL-D-9129D, which establishes general requirements for aircraft electrostatic dischargers.

Static Discharger Manufacturing

Why Choose Aero-Mach TCO?

In Stock, Ready to Ship

Most Aero-Mach TCO static dischargers are ready for immediate shipment.

Built for Reliability

Designed to meet the rigorous standards of GA and turbine aircraft.

Easy Replacement

Designed to be easily installed as direct replacements for OEM dischargers.

Trusted Aviation Expertise

More than 50 years of experience in aviation component manufacturing.

Industry Insights

Static Dischargers Designed to Meet Your Needs

Potted, Shielded Design

Our static dischargers are potted and shielded to protect against interference.

Stainless & Nickel-Plated Steel

Built to withstand harsh environmental conditions and corrosion.

Available for Purchase Through Aero-Mach Wilco

Aero-Mach Wilco, Trusted Aircraft Parts and Distribution

The Aero-Mach TCO Difference

Aero-Mach TCO static dischargers are manufactured in Wichita, Kansas and used on aircraft throughout the general aviation fleet, including current production models from Beechcraft, Cessna, and Cirrus.

Our products are trusted by OEMs, maintenance organizations, and aircraft owners who rely on consistent performance, long service life, and straightforward installation. Every component is built with a focus on reliability, repeatability, and long-term support.

From Legacy to Modernized Design

Early aircraft were delivered with one-piece static dischargers riveted directly to control surfaces. Aero-Mach TCO’s two-piece design allows the mounting base to remain installed while the discharge element can be easily replaced – reducing labor, minimizing downtime, and improving long-term serviceability.

Industry Compliance

We are fully qualified to comply with MIL-D-9129D, covering the general requirements for aircraft electrostatic dischargers.

Other Aero-Mach Divisions

Aero-Mach Labs, Aerospace MRO

Aero-Mach Labs: Manufacturing & MRO

Our Aero-Mach Labs division provides FAA-Certified instrument and accessory repair solutions with precision and consistency in an industry where compliance is key to safety in the air. Look to us for your aircraft instrument repair and fuel system component maintenance and overhaul.

If you need sustaining engineering and obsolescence management, look to Aero-Mach Labs for contract manufacturing projects so your team can focus on higher-value work.

Aero-Mach WILCO, Aerospace Parts Distributor

Aero-Mach Wilco: Aircraft Parts Distributors

Need replacement brakes or brand-new LED lighting for your aircraft? Look to aerospace parts distributors like our Aero-Mach Wilco division.

Aero-Mach Wilco sells a wide inventory of Omega brakes, Whelen LED lighting, PM Research erosion protection boots, Lamar alternator controls, etc. We prioritize fast, same-day shipping so you can get back up in the air and keep flying!

Frequently Asked Questions (FAQ) About Static Wicks

What is a Static Discharger?

Static dischargers are mounted along the trailing edges of an aircraft’s wings and tail and are designed to safely dissipate static electricity in flight. As an aircraft moves through the atmosphere, it naturally builds an electrical charge from friction and environmental conditions.

If that charge is not managed, it will discharge from random points across the airframe, creating unstable electrical activity that can show up as radio interference or reduced communication clarity. Sometimes, it even appears as a blue glow called “St Elmo’s Fire”.

How Do Static Dischargers Work?

As a charge builds during flight, the electrical field naturally becomes strongest at sharp points. Static dischargers take advantage of this and concentrate the field at their tips, which allows the surrounding air to ionize and begin shedding charge as soon as that threshold is reached.

This process – called “corona discharge” – creates a steady, continuous flow of energy off the aircraft rather than intermittent bursts from random points like antennas or edges. As a result, radio and navigation performance is improved, especially in precipitation or electrically active environments.

In addition, aircraft static wick placement along the trailing edges aligns them with airflow and promotes efficient discharge with minimal aerodynamic impact.

What About Static Wick Testing and Maintenance?

Static wicks only work when they’re intact and properly bonded to the aircraft. Inspection typically begins with a visual check. Each wick should be present, securely attached, and free of obvious damage. The fibrous tip should not be burned, heavily frayed, or missing, and the base should be tight with no signs of corrosion or looseness. Missing or damaged wicks are one of the most common causes of in-flight radio static.

Beyond visual condition, electrical continuity is important. A static wick must have a reliable conductive path to the airframe to do its job. Using a multimeter, maintenance personnel can verify continuity between the wick and the aircraft structure. High resistance or an open circuit indicates poor bonding, contamination, or internal failure of the wick, any of which can prevent effective discharge.

Inspection should also consider overall coverage. Wicks are installed in specific locations along trailing edges to create a balanced discharge pattern. If one or more are missing, the system becomes less effective, and electro static discharge may shift to less ideal points on the aircraft.

As a practical rule, if a wick is damaged, loose, or missing, it should be replaced – not repaired – to restore proper performance and maintain reliable avionics operation.

TCO Manufacturing Parts

Discharger/Base
Similar To
Base/Holder
101-380053-11
101-380053-9
TID-1 W
B-1 Base
B-10 Base
B-4 Base
HS-5689-3 / C592001-0205
C592001-0201
None
C592001-0202
None
C592001-0203
(w/B-4 base attached)
C592001-0205
C592001-206
DD-1
DD-1 (W)
101-380053-11 C592001-0203
DD-2

DD-2 (W)
C592001-0206
DD-3
HS 5689-2
ESD-1
C592001-0201
None
ESD-3
C592001-0202
None
None
HS5689-1
RID-2
HS5689-2
DD-3
HS5689-3
RID-2
HS5689-1

We’re Ready to Help

Partner with Aero-Mach TCO to protect your aircraft, enhance performance, and minimize interference.

Jason White

President

(316) 219-2264

Annette Unger

Production Supervisor

(316) 219-2265

Geoff Unger

Quality Control Analyst

(316) 219-2265

Trusted by Prominent Industry Leaders

When it comes to electrostatic dischargers, the aviation industry’s most prominent manufacturers, suppliers, and operators turn to TCO for reliable solutions. Some of our esteemed customers include: